Curious About Converting Your Electric Golf Cart to Gas? Here’s How to Do It!

AvatarByArthur Hershberg Golf Cart Information


In the world of golf carts, the debate between electric and gas-powered models has been a longstanding one, with each offering unique advantages and drawbacks. While electric golf carts are celebrated for their quiet operation and eco-friendliness, gas-powered carts are often favored for their power and range. If you own an electric golf cart and find yourself yearning for the performance and convenience of a gas model, you might be wondering if conversion is an option. This article will guide you through the intriguing process of transforming your electric cart into a gas-powered powerhouse, exploring the benefits, challenges, and essential steps involved in making this switch.

Converting an electric golf cart to gas is not just a matter of swapping out batteries for a fuel tank; it involves a comprehensive understanding of both systems. The process requires careful planning and consideration of various components, including the engine, transmission, and fuel delivery systems. By delving into the mechanics of this conversion, you can uncover the potential for enhanced performance and extended range, making your golf cart more versatile for both the course and beyond.

As you embark on this journey, it’s crucial to weigh the pros and cons of such a conversion. While the allure of a gas-powered golf cart may be strong, the process can be complex and may require

Understanding the Differences

Before converting an electric golf cart to gas, it is essential to understand the fundamental differences between the two types of propulsion systems. Electric golf carts are powered by batteries and utilize an electric motor, while gas golf carts operate on internal combustion engines fueled by gasoline.

Key differences include:

  • Power Source: Electric carts require recharging, while gas carts can be refueled quickly.
  • Maintenance: Gas carts typically require more maintenance, including oil changes and engine repairs, while electric carts have fewer mechanical parts.
  • Performance: Gas carts often provide better range and power for hilly terrains, whereas electric carts excel in quiet operation and lower operational costs.

Required Components for Conversion

To successfully convert an electric golf cart to gas, you will need several components. The following is a list of essential parts for this conversion:

  • Gas Engine: A small, lightweight engine suitable for golf cart use.
  • Fuel Tank: To store gasoline safely.
  • Exhaust System: To direct exhaust gases away from the cart.
  • Throttle Control: A mechanism to control the engine speed.
  • Mounting Hardware: For securing the engine and other components.
  • Wiring Harness: To connect the new gas system to the existing electrical system.

Conversion Process

The conversion process involves several steps, which can be summarized as follows:

  1. Remove the Electric Motor and Batteries: Disconnect and safely remove the electric motor and all associated batteries from the golf cart chassis.
  2. Install the Gas Engine: Secure the gas engine onto the chassis using the mounting hardware. Ensure it is positioned correctly to maintain balance.
  3. Install the Fuel Tank: Place the fuel tank in a secure location that minimizes risk and is easily accessible for refueling.
  4. Connect the Exhaust System: Attach the exhaust system to the engine, ensuring it directs gases away from the driver and passengers.
  5. Wire the Throttle Control: Install the throttle control system, making sure it is easily accessible to the driver.
  6. Test the System: Once all components are installed, conduct a thorough check and test run to ensure everything functions properly.

Cost Considerations

When considering a conversion, it is essential to evaluate the costs involved. Below is a table outlining typical expenses associated with converting an electric golf cart to gas.

Component Estimated Cost ($)
Gas Engine 500 – 1,500
Fuel Tank 50 – 150
Exhaust System 100 – 300
Throttle Control 50 – 200
Mounting Hardware 50 – 100
Wiring Harness 30 – 100
Total Estimated Cost 830 – 2,450

This table provides an overview of potential costs, but actual expenses may vary based on the specific engine and parts selected. Always budget for additional unforeseen costs during the conversion process.

Understanding the Conversion Process

Converting an electric golf cart to a gas-powered model involves several critical steps and considerations. This process not only requires mechanical skills but also a comprehensive understanding of the components involved.

Required Tools and Materials

Before starting the conversion, gather the necessary tools and materials. Below is a list to guide you through the preparation phase:

  • Tools:
  • Wrenches and sockets
  • Screwdrivers (flathead and Phillips)
  • Pliers
  • Drill with bits
  • Torque wrench
  • Safety goggles and gloves
  • Materials:
  • Gasoline engine (small engine kit suitable for golf carts)
  • Fuel tank
  • Exhaust system
  • Mounting brackets
  • Wiring harness
  • Starter and battery
  • Throttle assembly
  • Clutch kit (if necessary)

Steps to Convert the Golf Cart

  1. Remove Existing Electric Components
  • Disconnect and remove the batteries, electric motor, and related wiring.
  • Take out the controller and any components tied to the electric system.
  1. Install the Gasoline Engine
  • Position the gasoline engine in the designated area of the golf cart frame.
  • Secure the engine using the mounting brackets to ensure stability.
  1. Connect the Fuel System
  • Install the fuel tank in a safe and accessible location on the cart.
  • Connect the fuel lines from the tank to the engine, ensuring there are no leaks.
  1. Set Up the Exhaust System
  • Attach the exhaust pipe to the engine, directing it safely away from the cart.
  • Ensure the exhaust is properly secured and does not interfere with other components.
  1. Wiring and Electrical Connections
  • Install the starter and connect it to the battery.
  • Run the wiring harness, connecting the throttle assembly and any necessary gauges.
  • Ensure all connections are tight and insulated to prevent shorts.
  1. Install the Clutch System
  • If applicable, install the clutch according to the manufacturer’s instructions.
  • Test the engagement and disengagement to ensure smooth operation.
  1. Testing and Adjustments
  • Start the engine and check for any leaks or unusual sounds.
  • Adjust the throttle and check the response to ensure optimal performance.
  • Conduct a test drive in a safe area to evaluate handling and speed.

Safety Considerations

When converting an electric golf cart to gas, safety must be a priority. Consider the following precautions:

  • Always wear safety gear including gloves and goggles.
  • Ensure the work area is well-ventilated, especially during exhaust installation.
  • Keep flammable materials away from the work area when handling gasoline.
  • Double-check all connections and components before starting the engine.

Cost Considerations

The cost of converting an electric golf cart to gas can vary significantly based on the components used and the complexity of the installation. Below is an estimated breakdown:

Item Estimated Cost
Gasoline engine $500 – $1,500
Fuel tank $50 – $200
Exhaust system $100 – $300
Miscellaneous parts $100 – $400
Labor (if outsourced) $200 – $800
Total Estimated Cost $1,050 – $3,200

By understanding the conversion process, gathering the right tools, and following safety protocols, you can successfully transform your electric golf cart into a gas-powered vehicle.

Expert Insights on Converting Electric Golf Carts to Gas

“Converting an electric golf cart to gas is not just a matter of swapping out the power source; it involves a comprehensive understanding of both electrical and mechanical systems. Properly assessing the cart’s frame and weight distribution is crucial to ensure that the gas engine is compatible and that it operates safely.”

“One must consider the environmental implications of such a conversion. While gas engines may provide more power and range, they also contribute to emissions. It’s essential to weigh the benefits against the potential ecological impact before proceeding with the conversion.”

“From a technical standpoint, the conversion requires not only the installation of a gas engine but also modifications to the fuel system, exhaust, and electrical components. It is advisable to consult with a professional to ensure compliance with local regulations and safety standards.”

Frequently Asked Questions (FAQs)

What are the main differences between electric and gas golf carts?
Electric golf carts are powered by batteries, providing quieter operation and lower maintenance costs. Gas golf carts use internal combustion engines, offering longer range and quicker refueling but typically require more maintenance.

Is it feasible to convert an electric golf cart to gas?
Yes, it is feasible to convert an electric golf cart to gas, but it requires significant modifications, including the installation of a gas engine, fuel system, and appropriate wiring.

What tools are necessary for the conversion process?
Essential tools include wrenches, screwdrivers, a drill, and possibly a welding machine, depending on the modifications needed for the engine and mounting system.

Are there specific kits available for this conversion?
Yes, there are conversion kits available from various manufacturers that provide the necessary components and instructions for converting an electric golf cart to gas.

What are the potential challenges during the conversion?
Challenges may include ensuring proper fitment of the gas engine, modifying the cart’s frame, addressing electrical system compatibility, and meeting local emissions regulations.

Will converting to gas affect the cart’s performance?
Yes, converting to gas can improve performance in terms of speed and range, but it may also alter handling and weight distribution, requiring adjustments to suspension and brakes.
Converting an electric golf cart to gas involves several critical steps and considerations. First, it is essential to understand the fundamental differences between electric and gas-powered systems, including their respective components and power sources. The conversion process typically requires removing the existing electric motor and battery system, followed by installing a gas engine, fuel tank, and associated components such as exhaust systems and electrical modifications. This transition not only alters the power source but also impacts the cart’s weight distribution and overall performance.

Moreover, it is crucial to assess the legal and regulatory implications of such a conversion. Many regions have specific regulations regarding emissions and modifications to vehicles, including golf carts. Ensuring compliance with local laws is vital to avoid potential fines or issues with registration. Additionally, considering the environmental impact of switching from electric to gas is important, as it may contribute to increased emissions and reduced sustainability.

while converting an electric golf cart to gas can enhance performance and extend range, it requires careful planning, technical expertise, and adherence to legal standards. It is advisable to consult with professionals who specialize in such conversions to ensure a successful and compliant transition. Overall, this process can provide valuable insights into the mechanics of golf carts and the implications of fuel source changes, ultimately

Author Profile

Avatar
Arthur Hershberg
Arthur Hershberg is the heart behind Workhorse Tour. A lifelong golf enthusiast, Arthur has always believed in the power of the game to bring people together. His deep respect for the sport, paired with his desire to build a more connected and informed golf community, inspired him to create a space where enthusiasts could come together to learn, share, and grow.

Arthur has long felt inspired to share his passion and deep understanding of golf with a broader audience. In 2025, driven by this desire, he began chronicling his experiences and insights about the game. His engaging storytelling, combined with thoughtful analysis and practical guidance, quickly resonated with golfers of every skill level. Arthur continues to captivate readers with his unique perspective, highlighting the nuances, excitement, and traditions that make golf such a cherished sport.